The type of hard, wear-resistant coatings needed will vary among industries. Whether you’re in the automotive, oil and gas, firearms, or a related industry, you may be interested to learn more about the different types of hard coatings available.
Galvanized Substrate Coatings
If you are manufacturing panels, you want to use Galvanized substrates in order to provide abrasion resistant coatings. It is important to note that when greater amounts of zinc are used, your panels will experience less corrosion.
There are two common Galvanized substrates used: G100 and G60. There is 1.0 ounce of zinc for every single square foot of panel with G100. With G60, however, 0.6 ounces of zinc is included per square foot. Since there is 66% more protective zinc with G100 substrates, these tend to be recommended for many types of panels.
Another type of Galvanized substrate coating is comprised of approximately 99% pure zinc. This is the case with G40 coating, which can be applied to a base steel sheet through a hot-dipped coating process.
Powder coating, as its name implies, consists of using a dry powder that this electrostatically applied to metal parts. After being heat-cured at around 200 degrees Fahrenheit, the final product has a consistent result. Furthermore, it has a smooth, pleasing texture and appearance.
Aluminum Metal Coating
In addition to hot-dipped aluminum silicon coating, there is also hot-dipped pure aluminum coating available. Each method has the capacity to protect against corrosion.
The hot-dipped aluminum silicon coating has the highest heat resistance, however. It is able to withstand 1,250 degrees Fahrenheit and has a heat reflectivity of 900 degrees Fahrenheit.
There are two basic types of high-temperature coatings. These are diffusion, or conversion, coating and overlay coating.
When diffusion coating is utilized, the deposited mass reacts with the substrate and forms a continuous gradation. With overlay coating, however, the material is deposited on the substrate’s surface.
Depending on the type of product being manufactured, there may be other wear-resistant coatings available. When you contact an industrial coating service for additional information, you will be able to discuss your product specifications and requirements in detail. For more information, read this website.